LME aluminium prices rose 10.5% in the last three weeks. While this may not form a firm uptrend, the new support level will benefit Press Metal’s world-class low-cost smelters. We are also excited by PMS’ recommissioning, PMB’s full commissioning, its strategic asset swap,and landmark deal with Sumitomo. Maintain BUY, with a higher MYR4.11 FV (vs MYR3.79), at a 40% discount to fully-diluted DCF.
Positive Developments Pick Up Steam
Sarawak experienced its worst ever state-wide power outage just weeks after we initiated coverage on Press Metal. The event was a major setback for the company. However, not many may realise that positive developments have since picked up steam since the unprecedented incident occurred. We list a few major developments the followed the power blackout below.
Farewell to loss-making Hubei smelter. The first piece of positive news was when Press Metal finally reached settlement of its assets with its Chinese partners in Sept 2013. The settlement ended years of losses for the company from its erstwhile Hubei smelter, as the smelter was exchanged for an extrusion plant. Although the transaction involved an impairment of MYR50m that was recognised as a one-off loss, it was non-cash in nature. Furthermore, the disposal of this smelter will stem Press Metal’s losses from this upstream unit – which recorded losses of MYR10.2m in FY12 and MYR12.8m in 1HFY13 – while allowing it to enjoy stable, albeit minimal, earnings moving forward from the extrusion plant. Therefore, we give two thumbs up to this innovative asset swap.
Samalaju smelter reaches full commissioning. Following that, Press Metal’s Samalaju smelter (via PMB) reached full commissioning in Oct 2013, atlhough this excludes the seven smelter pots that were damaged during Sarawak state’s power blackout. This was another important milestone for the group. We learnt from management that the plant reached full capacity of 320,000 tonnes per annum (tpa) at end-March 2014. Given that the smelting business is a volume game, every additional tonnage will add to the group’s bottomline
Landmark deal with Sumitomo. In early Nov 2013, Press Metal entered into a conditional sale and purchase agreement with a subsidiary of Sumitomo Corp (Sumitomo) which saw the latter acquiring a 20% stake in Press Metal Bintulu SB (PMB). We are most positive on this deal, since the disposal consideration of USD140m matches our DCF value for PMB. Accordingly, the company announced on 1 April 2014 that it has received the provisional cash consideration of MYR456.6m for the disposal from Sumitomo. We expect the proceeds, together with the coming year’s profit, to pare down Press Metal’s gearing to 0.93x (by end -FY14) from 1.87x (as at end-FY13), as well as give rise to a MYR336.4m disposal gain that will flow directly to its shareholders funds. We also project annual interest cost savings amounting to MYR24.4m from the disposal proceeds.
Adjustments of proceeds until 2018 are fair. Meanwhile, the disposal consideration of PMB will be subject to certain adjustments until end-FY18. Press Metal is subject to a negative adjustment or “penalty” if it fails to meet certain agreed conditions, but the amount is capped at USD43m (30.7% of the original disposal consideration). Likewise, Sumitomo will revise up the disposal price tag or “reward” if Press Metal surpasses certain targets stipulated in the sale and purchase agreement (SPA), subject to a maximum of USD69m (49.3% of the original disposal consideration). We believe that the adjustment conditions are fair, considering the currently depressed aluminium prices and good checks and balances in its operation. Meanwhile, we are more hopeful about a potential reward of not more than USD21m upon Press Metal meeting certain production cost targets by end-FY18 – which are generally within management’s control. However, we are looking out for a potential negative earn-out adjustment (ie penalty) of up to USD16m, as the target set on PMB's yearly free cash flow until FY18 is highly dependent on aluminium prices, which management cannot control.
Mukah smelter back in action. As we said earlier, the Sarawak state-wide power outage was a major setback although this was an unprecedented event. As the blackout in Mukah lasted for almost six hours, the content in the pots’ reduction cells solidified, following the sharp drop in temperature – which abruptly shut down smelting operations at 80%-owned Press Metal Sarawak SB (PMS). Repairs on damaged pots in the Mukah smelter began immediately after the damage was assessed by its insurance company’s adjusters. We understand from Press Metal’s management that the plant had resumed full operation from early this month, after a ramping-up exercise that lasted months.
A better tomorrow. With both the Mukah smelter and remaining seven pots in the Samalaju smelter all back in action from April 2014, as well as an asset swap on the loss-making Hubei smelter that was completed in Sept 2013, we believe the worst is now over for the group. Furthermore, its management had impaired MYR40.5m and MYR51.3m as an asset write-off and loss of income respectively, from the Mukah plant shutdown in 2H13 pending compensation from its insurer – even though PMS had adequate insurance coverage for both. Meanwhile, we reckon there is a potential further loss of income amounting to around MYR10m in 1Q14 as the Mukah plant still in a ramping-up stage. However, any compensation received from the insurance company moving forward will be a bonus for the group.
Get Set For a Great Restart
Back to full steam from 2Q14. The full commissioning and recommissioning started early this month (April 2014). Meanwhile, both the Samalaju and Mukah smelters estimate their combined upstream aluminium production to increase to 405,200 tonnes in 2014 and 435,600 tonnes in 2015, vs 290,772 tonnes in 2013. Considering that the smelting business is a volume game, every additional tonnage is crucial to the group’s earnings.
PMS on full value-added billet production. As a smelter is normally required to run at optimum utilisation upon commissioning, this leaves little room for any volume growth. Thus, the only way to raise revenue is by moving the product up the value chain. Following the recommissioning of PMS’ plant in Mukah, Press Metal’s management decided to focus on billet production in Mukah. During our visit to the Mukah plant on 21 May 2013, we found PMB in the process of installing a third billet rolling line, which is expected to raise its billet production to a maximum of 120,000 tpa from 84,000 tpa previously. Given that aluminium billets enjoy a premium of around USD150 a tonne to the standard “P1020” ingot and cost no more than USD70-80 a tonne to produce, this is timely in compensating PMS’ higher costs,compare with PMB’s smelter in Samalaju, of which we estimate the cost of production at around USD90-100 per tonne (refer to our 5 June 2013 initiation report, Getting Set For a Blast-Off, for more details).
Moving PMB up the value chain. Press Metal has successfully implemented the A356 ingot line in PMS, but has also decided to focus only on billet production. Therefore, its management installed another A356 ingot line in Samalaju, with production kicking off in late 2013. Going forward, PMB will focus on A356 on top of the “P1020” standard ingot. A356 comprises a blend of aluminium and 8% silicone,which is used in alloy wheels manufacturing. The alloy-added A356 also enjoys almost the same premium as aluminium billets, with additional production costs estimated at around USD60-70 a tonne. Meanwhile, we project the company to produce up to 15/20% of its production capacity at the Samalaju A356 line in FY14/15 respectively. However, we do not discount the possibility of the group ramping up its A356 production and exporting more A356 to other countries such as South Korea – which is one of the major alloy wheel producers in the world – in order to enjoy certain import tax advantages.
Further enhancements in power usage a near-term target. Aluminium smelting is in the process of extracting aluminium from oxide alumina . It requires vast quantities of electricity ranging from 13,000 kiloWatts per hour (kWh) to 16,000kWh to produce one tonne of aluminium. The PMB plant currently employs the latest energy-efficient 400 kiloamperes (kA) of smelting technology, which generates a higher production output while consuming lower energy. Without going into the technical details of the smelting technology, we made a simple comparison between 200MW of power to run PMS’ 120,000-tpy operation in Mukah using the 215kA technology, and 480MW power to produce 320,000 tpy at PMB. A quick computation showed that PMB may have saved some 10% in power usage compared with PMS when its newly commissioned plant matures and reaches the optimum production. Although it has limited room to substantially lower the power usage based on its unchanged production platform, we do see Press Metal’s management working hard to gradually reduce power consumption, especially when the plants are still at the stabilisation phase, over the next few quarters. Potential savings in terms of an absolute amount remains enormous, in our opinion.
Source: RHB
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